Check vehicle on level ground if possible, set parking brake, block wheels, ensure that all tanks are drained.
Suggested maximum time required for this pre-trip inspection is 30 minutes.
NOTE: Trailer tanks will not require draining for testing purposes only.
CIRCLE CHECK
- Check security and condition of compressor and belts under hood.
- Check condition and security of hoses and flex lines and glad hands.
- Pull all slack adjusters manually (use pry bar if necessary). Check for travel, mechanical condition, wear.
NOTE: A brake adjustment (S cam type only) will be required as part of the Air Brake Examination.
BUILD UP AIR PRESSURE, WATCHING THAT THE:
- Warning device cuts out at approximately 60 P.S.I.;
- Pressure builds from 50-90 P.S.I. within five minutes;
- Governor cuts out between 105 P.S.I. minimum and 125 P.S.I. maximum.
- Release spring brakes.
Charge trailer and rebuild pressure if necessary.
BREAK SUPPLY LINE:
- Trailer brakes should apply.
- There should be no air loss from trailer.
- Air from the tractor should:
- stop immediately; mandatory on L75 or,
- bleed down to between 45-20 P.S.I. , then stop.
NOTE: Under no circumstances should tractor pressure drain below 45-20 P.S.I.
Reconnect supply line and recharge trailer. Rebuild pressure if necessary.
BREAK SERVICE LINE:
No air should escape. Make a full brake application.
- Trailer brakes should apply immediately and there will be no further loss of air from the service line; mandatory on L75 or:
- Tractor air will bleed down to 45-20 P.S.I. and then trailer brakes will apply with no further air loss from the service line.
Reconnect service line, charge trailer and rebuild pressure to maximum reservoir pressure.
AT MAXIMUM PRESSURE:
- Release parking brakes.
- Shut off motor.
- Make a full brake application, check for:
- air loss less than 4 P.S.I. drop within one minute;
- audible air leaks.
START MOTOR AND FAN BRAKES
- Stop fanning at 80 P.S.I. to see if governor has cut in (needle should start to climb).
- Continue fanning:
- warning device should start operating at 60 P.S.I.;
- trailer brakes should apply between 45-20 P.S.I. (L75 must apply at 60 P.S.I.)
- parking brakes should apply at 45-20 P.S.I., if plumbed into main reservoir tanks.
REBUILD PRESSURE TO MAXIMUM
- With parking brakes set, remove wheel chocks.
- Gently tug test against parking brakes in low gear.
- Release parking brakes and set trailer brakes with the hand valve. Gently tug test against the trailer brakes in low gear.
- Move vehicle ahead slowly and make service brake application to check for brake response.